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    • 专利摘要:
    The present invention relates to a glass-ceramic type glass article, in particular for use with at least one heating element, said article being formed of at least one substrate, such as a glass-ceramic plate, said substrate being at least partially coated with at least one ink layer, advantageously deposited by ink jet, this ink being formed of pigments of nanometric size and at least one silicone binder, said ink layer being coated with at least one layer of silicone-based paint, this layer of paint being advantageously deposited in the form of a flat surface, in particular by screen printing, and preferably being opacifying. The invention also relates to the process for obtaining said article.
    公开号:FR3052770A1
    申请号:FR1655634
    申请日:2016-06-17
    公开日:2017-12-22
    发明作者:Thibault Guedon；Clement Pasquinet
    申请人:Eurokera SNC；
    IPC主号:
    专利说明:

    GLASS-CERAMIC GLASS-LIKE ARTICLE AND PROCESS FOR OBTAINING THE SAME
    The present invention relates to a glass article, in particular (in) glass-ceramic, intended for example to cover or receive heating elements (such as a hob, an oven door, a fireplace insert, a firewall, etc.), and a method of obtaining said article. By glass article, respectively glass-ceramic, means an article based on a glass-material substrate, respectively glass-ceramic, said substrate being optionally provided with accessories or additional elements (decorative or functional) required for its final use, article that can designate both the substrate alone and that provided with additional equipment (for example a cooking plate provided with its control panel, its heating elements, etc.). By "vitroceramic type" is meant in addition mainly glass-ceramics, any other glass material having a coefficient of expansion, or CTE, measured according to ISO 7991: 1987, less than 50.10'7 K'1 between 20 and 300 ° C, said material may optionally be substituted for the glass-ceramic in applications where the material is associated with heating elements, such as the production of cooking plates.
    There are several vitroceramic products in common use, especially ceramic hobs, which are very popular with housewives, appliance manufacturers and users. This success can be explained in particular by the attractive appearance of these plates and by their ease of cleaning.
    A glass-ceramic is originally a glass, said precursor glass (or mother glass or green-glass), whose specific chemical composition can cause by suitable heat treatments, called ceramization, a controlled crystallization. This specific partly crystallized structure gives the glass ceramic unique properties.
    There are currently different types of glass-ceramic plates, each variant being the result of specific studies and numerous tests, since it is very difficult to make modifications on these plates and / or on their method of obtaining without risking an adverse effect on the properties sought: in particular, to be used as a hob, a glass-ceramic plate must generally have a transmission in the wavelengths of the visible range both low enough to mask at least a portion of Underlying heating elements at rest and sufficiently high that, depending on the case (radiant heating, induction heating, etc.), the user can visually detect the heating elements in working order for safety and / or can read the displays if necessary; it must also have a high transmission in the wavelengths of the infrared range in the case in particular radiant hob plates. The vitroceramic plates must also have sufficient mechanical strength as required in their field of use. In particular, to be able to be used as cooking plates in the field of household appliances, the glass-ceramic plates must have good resistance (as defined for example according to EN 60335-2-6) to pressure, impact ( support and fall of utensils, etc.), etc.
    The most common hobs are dark in color, in particular black in color, but there are also plates of lighter appearance (especially white in color, for example having a blur of at least 50% as described in FR2766816), or transparent plates with opacifying coatings.
    Among the known (functional and / or decorative) coatings for glass-ceramic plates, enamels based on glass frit and pigments are traditionally found. The enamels have the advantage of being able to be deposited on the precursor glass (or mother glass or green-glass) before ceramization and to be able to be cooked during ceramization, and also have the advantage of being able to withstand high temperatures (thus allowing the use of different heating means for the plate); However, they can locally reduce the mechanical strength of the glass-ceramic plates and can flake, especially for deposits of large thickness or in several passes, some colors are also not feasible or difficult to obtain (especially in a single pass ), cooking enamels may also cause the appearance of unwanted colors (eg brown or gray for black enamels).
    It is also known to use certain high-temperature-resistant paints, their use remaining nevertheless more limited than that of enamels, because of their lower resistance, especially thermal and abrasion resistance.
    The deposition of coatings on glass-ceramic is generally done by screen printing, the decoration is generally limited to one or a few colors, each color generally requiring a screen printing pass, and the patterns are generally limited to simple shapes (circles, dots, flat areas .. .). This method nevertheless implies a change of screen screen as soon as the decoration of the plate changes, and also obliges to store all the screens necessary for the printing of the different models of vitroceramic plates.
    There are also other coating techniques developed for the decoration of supports of different nature and allowing more varied decorations, for example digital printing techniques such as inkjet, these techniques are generally easier to enforce. Nevertheless, the inks developed so far for inkjet printing are either suitable for the decoration of porous substrates (paper, plastic) and poorly withstand high temperatures, their adhesion to other types of substrates, such as that glass substrates are also insufficient, or are so-called ceramic inks (which may also be considered as enamels), formed of glass frits intended to melt during firing to form a vitreous matrix, and pigments, these inks being more appropriate for the deposit on glass materials subjected to high temperature but having parallel (like all enamels) the disadvantage of weakening the glass materials on which they are deposited.
    If the deposit of these ceramic inks or enamels by jet was attempted on glass and has been satisfactory for architectural glass decoration where the decoration is not mechanically and thermally stressed, however the compositions developed and these techniques were have hitherto proved unsuitable for decorating plates subjected to high temperature such as glass-ceramic or glass-reinforced cooking plates with a CTE of less than 50 × 10 -7 K -1 between 20 ° and 300 ° C., the coatings obtained being unresponsive not to the usual requirements (in terms of mechanical strength, behavior against dirt, abrasion resistance in use condition, etc.) hobs. At present, therefore, there is no technique for decorating easily and economically vitroceramic hotplates, or those glassware CTE less than 50.10'7 K'1 between 20 and 300 ° C, while respecting the constraints, including thermal and mechanical, specific to this application, and while offering great flexibility and many variations of possible decorations.
    The object of the present invention was therefore to provide new glass articles, in particular glass-ceramics, in particular new plates (of the glass-ceramic type) intended to be used with one or more heating elements, in particular intended to cover or receive elements heating such as cooking plates, widening the range of existing products and having a greater variety of decorations, these decorations being obtained in an easy and economical way, while retaining for the decorated article properties, including thermal and mechanical properties, as sought in the intended applications.
    This object has been achieved by the article developed according to the invention, and by the advantageous method of obtaining said article.
    The present invention thus relates to a new glass article (or product), in particular glass-ceramic, formed of at least one substrate (or support) made of glass material (in particular glass-ceramic), such as a plate (in particular glass-ceramic) , said substrate being at least partly coated (on the surface, on at least a portion of a face, preferably the lower face in the case of a cooking plate) of at least one layer of ink, advantageously deposited by ink jet, this ink being (initially) formed of (or being based on, or comprising, or being formed from) nano-sized pigments and at least one silicone binder (based on or formed from of (resin (s) or polymer (s)) silicone, the ink preferably comprising as binder (s) only one or more silicone binders), said ink layer being coated with at least one layer of paint based on (or comprising of, or being formed from or from) sil icone, this layer of paint being advantageously deposited in the form of a flat or even layer, in particular by screen printing, and preferably being opacifying.
    The present invention also relates to a method for manufacturing an article (made of glass material) (in particular glass-ceramic) according to the invention, formed of at least one glass-material substrate (in particular glass-ceramic), in which one applies, advantageously by ink jet, at least one ink layer, formed of pigments of nanometric size and at least one silicone binder, on at least a portion of said substrate, and in which one applies, in particular in the form of a flat surface at least one layer of silicone-based paint on said ink layer, the coated substrate being optionally dried (optionally in the open air or by treatment, for example heat) and / or fired.
    In the present invention, the article is thus provided with at least one coating, decorative and / or functional, in the form of a superposition of at least two layers or types of layers (multilayer coating), of which at least one layer of ink (first layer or first layer type) formed of nanometric pigments and a silicone binder, and at least one (other) layer (second layer or type of layer, "first" and "second" designating a relative order in the sense that one of the layers - the first - is comparatively closer to the substrate than the second or is deposited before the second) of silicone paint, the first layer being advantageously deposited by inkjet printing and in particular making it possible to achieve the desired decoration or pattern, and the second layer being deposited so as to cover the first layer (in particular completely, and can cover the entire face bearing the multilayer coating) and protecting in particular the first neck che, and also advantageously used as an opacifier, this second layer being in particular deposited by screen printing. The selected ink is mainly (at least 50% by weight, preferably at least 80% in the final ink layer) formed of nanometric pigments and silicone binder (s) (the initial ink may also contain solvents subsequently removed by drying or curing, and / or the ink may further contain a low level of additives and / or fillers), this ink, unlike ceramic inks, being advantageously devoid of glass frit. It is advantageously deposited by ink jet and forms a layer, in particular a few microns thick, on the vitreous ceramic glass substrate, this layer being generally non-opaque (transparent or translucent). It can be observed that the layer of ink thus selected, and in the configuration of the invention combining the two layers, has a good adhesion to the glass-ceramic type glass material, without even requiring subsequent cooking to its deposit, nor require the prior deposition of an adhesion primer, and does not mechanically weaken the vitreous ceramic type glass substrate (unlike in particular an enamel), while the selected paint serves as a thermal protection and advantageously opacifier (hiding where appropriate the elements covered by the plate such as heating systems, at rest, while allowing their vision if necessary in working condition), the use of one or other of these layers alone not on the other hand satisfactory to obtain an article as desired according to the invention. The chosen ink and paint combination also makes it possible to combine the advantages of two different types of deposits, in particular, by choosing the ink jet for the first type of layer, to be able to provide the article with various patterns in high resolution. (of the photographic type), on small series if necessary and can, if need be, personalize the prints by piece without requiring expensive equipment or complex changes of materials, and, by choosing a more traditional technique of deposit for the second type of layer, to be able to deposit a layer quickly on a surface, if necessary, more important (flat on the entire lower face for example), while retaining the properties, in particular the thermal resistance and the mechanical strength , required for this type of articles, especially for the intended applications. The article has in particular a good thermal resistance (unlike what can be obtained for example with usual commercial inks used alone, in particular UV curing inks, which degrade during the baking coating), especially when the ink used is a black ink (based on black pigments, especially of carbon black type as indicated later).
    The present invention has thus developed a product and a coating technique for vitroceramics or CTE glass materials of less than 50 × 10 -7 K -1 between 20 and 300 ° C. which can be used to produce cooking plates, making it possible to obtain a more wide variety of decorations while respecting the constraints, particularly thermal and mechanical, specific to the intended application (decorated plates subjected to high temperatures such as hotplates) and this in an economical way, simple and effective while weakening the least possible the glass-ceramic type material, with effects or colors rendering innovative or difficult to obtain so far, these decorations can be functional (identification of areas, for example control or display, etc.) and / or aesthetic, the developed coating having good strength (in particular mechanical, thermal and / or abrasion) and good durability on the coated article obtained.
    Preferably, the substrate forming the article according to the invention (or the article itself if it is formed only of the substrate) is a plate, intended for example to cover or receive at least one heating element, in particular intended to serve as a cooking plate or wall (in particular door or door portion) furnace or fireplace insert or firewall.
    The substrate is generally of geometric shape, in particular rectangular, even square, or even circular or oval, etc., and generally has an "upper" or "outer" face (face visible or turned towards the user) in the position of use, another "lower" or "internal" face (generally hidden, for example in a frame or cabinet) in the use position, and a slice (or edge or thickness). The upper face is generally flat and smooth but may also have at least one raised zone and / or at least one hollow zone and / or at least one opening and / or beveled edges (these shapes having been added during manufacture of the substrate, for example by rolling or collapse or pressing, etc., or having been added in recovery), etc., these shape variations advantageously constituting continuous variations of the plate (without changing materials or connections). The lower face is generally flat and smooth according to the present invention but could, if appropriate, also have structures (for example spikes). The thickness of the glass substrate, in particular glass-ceramic, used is generally at least 2 mm, in particular at least 2.5 mm, in particular is of the order of 3 to 30 mm, and advantageously is less than 15 mm, in particular is of the order of 3 to 15 mm, especially 3 to 6 mm.
    The substrate (respectively the article) is preferably glass-ceramic, resistant to high temperature, and advantageously having a zero or virtually zero CTE, in particular lower (in absolute value) at 30.10'7 K'1 between 20 and 300 ° C, especially less than 15.10'7K'1, or even lower than 5.10-7 K'1 between 20 and 300 ° C.
    More generally, the present invention applies to a substrate (respectively an article) of any glass material having a CTE (coefficient of expansion) lower (in absolute value) to 50.10'7 hC1 between 20 and 300 ° C, that it is vitroceramic (whose CTE is advantageously less than 30 × 10 -7 K -1), or any other glass material having a CTE of less than 50 × 10 -7 K -1 between 20 and 300 ° C., for example a reinforced glass (especially chemically hardened or thermally toughened). The coefficient of thermal expansion (or expansion), or CTE, is measured, between room temperature (in particular about 25 ° C) and 300 ° C (also referred to as CTE3oo-c), according to the ISO standard. 7991: 1987, using in particular a reference high temperature dilator DIL 402C sold by the company Netzsch, at a heating rate of 3 ° C / min.
    Preferably, the substrate of the article according to the invention is formed of a glass material, in particular a glass-ceramic, transparent (e), having in particular a TL light transmission (measured according to the ISO 9050: 2003 standard using the illuminant D65, for example using a spectrophotometer equipped with an integrating sphere, the measurement at a given thickness then being converted, if necessary, to the reference thickness of 4 mm, this total transmission, integrated into the visible range, taking into account the direct transmission and the possible diffuse transmission) greater than 10%, preferably greater than 70%, especially greater than 80%. In the case of a glass-ceramic, this transparent substrate generally comprises crystals of β-quartz structure within a residual vitreous phase.
    The glass-ceramic used can be in particular of composition as described in the patent applications published under the following numbers: WO2013171288, US2010167903, WO2008065166, EP2086895, JP2010510951, EP2086896, WO2008065167, US2010099546, JP2010510952, EP0437228, WO2016038319, this glass ceramic being in particular a glass ceramic lithium aluminosilicate, this glass ceramic is for example that of the plates marketed under the name KeraLite by the companies Eurokera and Keraglass.
    The glass-ceramic used may optionally comprise dyes giving particular colorings to the substrate, for example vanadium oxide, iron oxide, cobalt oxide, cerium oxide, selenium oxide, chromium oxide, or even nickel oxide, copper oxide and / or manganese oxide, etc.
    The glass-ceramic may be refined with arsenic (that is to say (mother glass of) composition comprising of the order of 0.2% to 1.5% by weight of arsenic oxide (expressed as As203), or can be unenriched with arsenic (in particular having an arsenic oxide content of less than 0.2%, in particular less than 0.1%, or even zero) or refined with tin or refined with the sulphide (s). ), and can be obtained by rolling or floating.
    Where appropriate, the glass material used may also be a non-ceramized glass having a CTE of less than 50 × 10 -7 K -1, in particular quenched, for example a lithium aluminosilicate hardened as described in the patent applications published under the following numbers : FR1060677, WO2012080672, or in the application filed in France under the number 1363157, or a tempered glass of another type (soda-lime, borosilicate, etc.), for example as described in the application published under the number WO2012146860 .
    The first type of layer of the (final) coating, deposited or located on the substrate may cover one or more areas of the substrate surface, this layer (as well as the second layer deposited on this first layer, and the final coating formed by two types of layers) being preferably on the (or in) lower or internal face of the substrate, in particular when the latter is a plate intended in particular to be used as a cooking plate. The first type of layer generally covers only a portion of the face of the substrate on which this type of layer is deposited (preferably the underside or inner surface mentioned above) in particular to form the desired pattern or patterns, while the second type of layer generally covers almost all (for example at least 90% of the surface) or all, not only of this first type of layer but also of this same face, for example to hide the elements behind this face, in particular when the item is not in operation / is at rest.
    The first type of layer / deposited ink is formed (e), according to the invention, of nanometric pigments and at least one silicone binder. The term ink implies the presence of pigments and binder (s) or solvent (s), and also connotes a deposition mode such as the ink jet in the present invention.
    By nanometric or nano-sized pigments is meant particles of (or forming these) pigments having a size or size less than 100 nanometers, preferably less than 50 nm, regardless of the shape of these particles.
    The size of a particle is called its equivalent diameter, that is to say the diameter of the sphere which would behave identically during the particle size analysis (or of the powder formed of said particles) forming (initially) the pigments considered, the particle size distribution (set of particle sizes) being measured in particular by laser granulometry. Advantageously, at least 50%, and preferably at least 90%, of the pigments present in the ink used in the present invention have a size of less than 100 nm (the distribution or size distribution is then evaluated using the D50 percentile, meaning that 50% of the particles of the set of particles considered (or of the powder in question) have a size less than D50, or respectively using the percentile D90, meaning that 90% of the particles of the set of particles considered have a size less than D90), and preferably less than 50 nm, and particularly preferably all the pigments of the ink have a nanometric size.
    The first type of layer / the deposited ink is advantageously formed of at least 5%, preferably at least 10% by weight of nanometric pigments (in the final ink layer), the level of pigments n ' not exceeding preferably 50% by weight in the composition of the ink (in the final ink layer, once dry).
    The pigments used to make the ink layer may be inorganic or organic, and preferably resist heat. For example, it is possible to use pigments of carbon black, phthalocyanine, ruby lithol, diarylide, or pigments based on metal oxides, such as chromium oxides, copper oxides, iron oxides, oxides of cobalt, nickel oxides, zinc oxides, manganese oxides, cerium oxides, titanium oxides, etc., or pigments based on copper or cobalt chromates, etc. Preferably, black pigments of the carbon black type are used.
    The pigments are in particular dissolved or dispersed in the aforementioned silicone binder. By silicone binder is meant a binder (or a binder composition, that is to say used for coating the pigment powder and allowing the mass agglomeration of the particles after drying or hardening to form the solid ink layer) mainly (that is to say at least 50% or even 100% by weight of the solids) formed of (resin (s) (polymer (s), monomer (s), oligomer (s) ))) silicone (s) (or polysiloxanes) where appropriate in a solvent (part of the silicone binder and / or part of the ink). As the solvent (binder and / or in the ink) can be used for example an alcohol-based solvent such as ethanol, methanol or glycerol, methyl ethyl ketone, ethyl acetate , dimethylformamide, methoxy- or ethoxypropanol, or even water, etc., ethanol in particular allowing rapid drying (and being used where appropriate with a co-solvent such as glycerol or dimethylformamide or methoxypropanol), the level of solvent in the ink during the deposition being generally of the order of 50 to 80% by weight of the composition, the solvent then being eliminated in order to obtain the final layer (this elimination being done mainly during the drying for the ink according to the invention). The ink may optionally comprise other binder (s) or resin (s) than the binder (s) (or resin (s)) silicone (for example based on (resin (s) )) polyester or epoxy), but preferably comprises mainly or even as sole binder (s) or resin (s) one or more binders or silicone resin (s), at levels for example 50 to 95% by weight. weight of the ink (in the final ink layer).
    Where appropriate, the ink may also include other types of components, including one or more additives (such as plasticizer (s), wetting agent (s), stabilizing agent (s), dispersant ( s), surfactant (s), adjuster (s) for pH or viscosity, agents slowing down evaporation, conductors, biocide (s), antifoam (s), antioxidant (s), etc), or one or more mineral fillers (other than pigments and not melting especially during cooking unlike sintered filler, these fillers for example having a reinforcing role or limiting the appearance of cracks in the layer, for example being formed of calcium carbonates and and / or magnesium, barium sulphate, silica or silicates, etc.), at levels not exceeding preferably 20% by weight (in the final ink layer), the components in solid form also preferably being in the form of nanoparticles.
    The inks used are in particular and advantageously NanoColours Ink jet reference inks sold by the company MuchColours.
    Preferably, the viscosity at the deposition of the inks used is between 1 and 100 mPa.s, in particular from 1 to 50 mPa.s. Advantageously also, the surface tension / surface tension of the ink is between 20 and 50 mN / m.
    The inks selected according to the invention thermally resist the temperatures at which the relevant areas of the articles according to the invention are subjected and are also stable to light.
    As indicated above, the deposition of the ink in order to form the first type of layer is advantageously done by ink jet. The inkjet technique allows (advantageously under computer control) a direct deposit, without contact, and with only the necessary amount of ink, on the substrate according to the invention. In this technique, the liquid ink pulsed through one or more capillary holes, separates into droplets, each microdroplet being optionally projected and / or deflected, electrically or magnetically, during its projection towards the printing medium. The printed image is thus formed of a large number of small ink spots juxtaposed. The printing can be done continuously or in jet on demand and allows efficient and fast deposition and drying, the thickness of the final ink layer, formed by the drops, preferably being between 0.1 μm and 10 μm. pm in the present invention, especially between 1 and 5 pm.
    By extension, an ink layer means that the layer may be formed of one or more inks (each advantageously meeting the definition of the ink according to the invention, that is to say being based on nanometric pigments and silicone binder) where appropriate mixed and / or superimposed, simultaneously (simultaneous deposits during the same inkjet printer pass) and / or consecutively (several printer passes). In particular, several primary color inks can be superimposed to form the advantageously printed (or applied) inkjet layer (or obtained by inkjet printing). The color adjustment by superposition or ink mixture to obtain the ink layer, in particular by inkjet, is particularly simple and precise. The color is for example defined by a ratio between different colors, generally elementary or primary colors (such as cyan, magenta and yellow), in particular by a ratio between cyan, magenta, yellow and black, and is advantageously obtained by superposition of the deposits (inks) of each of the colors in the ratios (or ratios or proportions) retained. It is not necessary to prepare a solution with the right ratios beforehand; the ratios are for example simply entered into the printer management software at the time of printing. They can therefore be adjusted very easily depending on the lots of substrates used and decorations sought. The ink jet application also makes it possible to overcome the problems of thickness inhomogeneity observed for example with screen printing, and to obtain a good uniformity of the resulting color.
    The ink layer deposited according to the invention is generally non-opaque (transparent or translucent) and has in particular a light transmission of at least 12% and can be especially up to 85%. This light transmission is measured according to the ISO 9050: 2003 standard using the illuminant D65, for the layer deposited on a transparent ceramic glass plate 4 mm thick and TL light transmission greater than 80% having the following composition (by weight ): SiO 2: 67.4%, Al 2 O 3: 20%, As 2 O 3: less than 1%, BaO less than 1%, TiO 2: 2.6%, ZnO: 1.6%, ZrO 2: 1.7%, MgO: 1.25%, Na 2 O: less than 0.5 %, K20: less than 0.5%, LiO 2: 3.45% and Fe 2 O 3: less than 0.1%, the light transmission being measured using a spectrophotometer marketed by Perkin Elmer under the reference Lambda 900. The adhesion of the deposited ink layer is good, without even requiring firing and without requiring prior treatment of the support and / or the use of an adhesion promoter, a primer layer or a primer.
    In order to solidify, the ink deposited according to the invention can be dried at room temperature (in particular by allowing the ink-coated substrate to dry in the open air), the high printing speeds and the nature of the imposing support. however, often forced drying, in particular by heat treatment (for example between 100 and 200 ° C). Advantageously, the ink deposited according to the invention does not require high temperature cooking before coating with the second type of layer.
    According to the invention, the layer of ink, after deposition and possible drying is coated with at least one layer of silicone-based paint, this layer of paint being advantageously deposited by screen printing.
    The term paint makes it possible in particular to make a distinction with respect to the term ink used for the first layer, especially in terms of composition (paint, in particular, generally including inorganic fillers, unlike ink where such fillers are less present or absent, and the ink used according to the invention including nanometric pigments ...), viscosity (the paint having a viscosity higher than that of the ink) and deposition mode (the paint being deposited in particular in the form of a flat surface, in particular by screen printing, spraying (spray)), roll or curtain, unlike the ink deposited by ink jet according to the invention, the deposited thicknesses being furthermore different).
    Preferably, as indicated above, if the first layer is preferentially non-opaque (transparent or translucent), the second layer is on the other hand preferentially opacifying, in particular decreases the light transmission of the previous layer. The deposited paint layer according to the invention has in particular a light transmission of less than 15%. This light transmission is measured according to the ISO 9050: 2003 standard using the illuminant D65, for the layer deposited on a transparent ceramic glass plate 4 mm thick and TL light transmission greater than 80% having the following composition (by weight SiO 2: 67.4%, Al 2 O 3: 20%, As 2 O 3: less than 1%, BaO: less than 1%, TiO 2: 2.6%, ZnO: 1.6%, ZrO 2: 1.7%, MgO: 1.25%, Na 2 O: less than 0.5%, K20: less than 0.5%, LiO 2: 3.45% and Fe 2 O 3: less than 0.1%, the light transmission being measured using a spectrophotometer marketed by Perkin Elmer under the reference Lambda 900.
    The paint layer (or each layer of paint if several layers are deposited, the deposition of a single layer being however preferred), combined with the ink layer according to the invention, is advantageously chosen so as to withstand high temperatures and to exhibit stability in its color and cohesion with the plate, and so as not to affect the mechanical properties of the plate. It advantageously has a degradation temperature greater than 350 ° C., in particular between 350 ° C. and 700 ° C., and is based, in proportions of at least 15% by weight, with respect to the dry extract of the paint, silicone resin (s), modified (s) where appropriate by the incorporation of at least one radical such as an alkyl radical, phenyl, etc. and / or the incorporation of another resin such as an alkyd resin. The silicone resins or resins of the paint are in particular polysiloxane or silsesquioxane resins, for example having phenyl groups and, where appropriate, crosslinkable, and generally having a weight average molecular weight (Mw) of between 2000 and 300,000 Daltons, and selected, for example, from polydimethylsiloxanes, polydiphenylsiloxanes, phenylmethylsiloxane polymers, dimethylsiloxane-diphenylsiloxane copolymers, etc., such as Dow Corning® 804, 805, 806, 808, 840, 249, 409 HS and 418 HS resins, Rhodorsil® 6405 and 6406 from Rhodia, Triplus® from General Electric Silicone and SILRES® 604 from Wacker Chemie GmbH, used alone or as a mixture, etc.
    The paint may also comprise pigments or dyes, preferably inorganic pigments, in particular based on metal oxides such as chromium oxides, copper oxides, iron oxides, cobalt oxides, nickel oxides. , oxides of manganese, cerium oxides, titanium oxides, etc., or based on copper chromates, cobalt chromates, etc., at levels not exceeding 60% by weight relative to the extract dry (or in the final layer). It is also possible to use, as pigments, particles of one or more metals such as aluminum, copper, iron, etc., or alloys based on at least one of these metals, or coated mica platelets (for example). example of TiO 2 or SiO 2). Preferably, the paint comprises white pigments (for example TiO 2), or possibly black pigments (for example formed from a mixture of iron, chromium, cobalt and nickel oxides (Co-Cr-Fe-Ni spinels, as sold in particular by the company Ferro under the reference 240137), or those formed from a mixture of chromium and copper oxides (Cr-Cu spinels), or based on MnO 2, Fe 2 O 3 and / or CoO, or alternatively pigments based on graphite or carbon black, etc.).
    The paint in its ready-to-deposit form also generally comprises a medium enabling the desired viscosity to be applied for application on the substrate, and possibly allowing bonding with the substrate. This medium is generally consumed at the latest during the cooking of the paint, may include solvents, thinners, oils, petroleum fractions, film-forming materials, etc. The proportion of medium in the composition ready to be deposited is preferably between 20% and 60% by weight of said composition.
    The paint also comprises in most cases one or more mineral fillers (other than pigments and not melting especially during cooking unlike sintered, and having for example a reinforcing role or also participating in the heat resistance of the together, for example fillers formed of calcium carbonates, kaolin, etc.), at levels generally of at least 5% by weight and preferably not exceeding 40% by weight (relative to the solids or in the final layer) to ensure cohesion or mechanical reinforcement.
    The composition before deposition is generally in the form of a stable liquid-solid mixture, of pasty consistency and of viscosity adapted to the deposition process (in particular by screen printing), the viscosity at the deposition of the paint being preferably between 100 and 10,000. mPa.s. The thickness of the final layer (after curing) of paint (or of each layer of paint if appropriate) may be in particular between 1 and 50 microns, for example between 10 and 30 μm, the application of the paint may be by any appropriate and fast technique allowing in particular to make solid areas, such as brush, squeegee, spray, electrostatic deposition, dipping, curtain deposition, silk screening, spray, etc., the application is preferably by screen printing, in particular and advantageously over a large surface of the face where the first layer is located (the layer of paint generally covering and preferably at least 90%, or even all, of the lower face, certain zones, for example display areas, which may optionally remain uncoated by the paint layer, or even wear another localized coating, in the form for example of an organometallic layer semi-transparent), this application being optionally followed by drying, the substrate coated with the ink layer and the paint then being generally heat-treated at a temperature of, for example, between 80 and 500.degree. the paint in order to carry out the baking / crosslinking of the paint and the elimination, if necessary, of any solvent residues. The coated article has a good heat resistance compatible with the use of various types of heating, does not pose maintenance problems, scratches or abrasion, it has good resistance to thermal shock, and aging as well as sufficient mechanical strength. From the point of view of the process, the deposited compositions are compatible with existing production lines.
    As already mentioned, the present invention also relates to the method of manufacturing the articles according to the invention, as previously defined, the coatings being deposited successively on the substrate or glass-ceramic support (in particular vitroceramic, previously obtained by ceramization, or other glass material having a CTE of less than 50 × 10 -7 K -1 at 20 ° to 300 ° C.) advantageously performing a simple drying (in the open air or accelerated by heat treatment in particular) between the two deposits, the substrate coated with the two types of coatings being then generally cooked.
    As a reminder, the manufacture of the glass-ceramic plates generally takes place as follows: in a melting furnace, the glass of the chosen composition is melted to form the glass-ceramic, and then the molten glass is rolled into a standard ribbon or sheet by passing the glass melted between rolling rolls and cut the glass ribbon to the desired dimensions. The plates thus cut are then ceramized in a manner known per se, the ceramization of baking the plates according to the thermal profile chosen to transform the glass into the polycrystalline material called "glass-ceramic" whose expansion coefficient is zero or almost zero and which withstands thermal shock up to 700 ° C. The ceramization generally comprises a stage of gradual raising of the temperature to the nucleation range, generally located in the vicinity of the glass transformation domain, a step of crossing in several minutes of the nucleation interval, a new progressive elevation of the temperature up to the temperature of the ceramic bearing, the maintenance of the temperature of the ceramic bearing for several minutes and a rapid cooling to room temperature.
    In the case of a glass material other than the glass-ceramic, the plate may be manufactured for example by floating or rolling, and for example by thermal or chemical quenching to obtain the glass material having a CTE of less than 50 × 10 -7 K -1 between 20 and 300 ° C
    If necessary, the method also comprises a cutting operation (generally before ceramization for the glass-ceramic), for example by water jet, mechanical tracing with the wheel, etc. followed by a shaping operation (grinding, beveling, ...).
    The firing of the substrate provided with the two types of coatings being carried out separately from the operation of ceramizing the substrate (this is called a process with annealing or reheating), this firing can in particular be carried out at a temperature suitable for cooking the paint, this temperature range being in particular between 80 and 500 ° C for the present invention.
    As indicated above, after deposition of each type of layer, the coated article is generally dried (for example by infra-red or in an oven), in particular between 100 and 200 ° C., whether for drying the layer ink or drying of the paint layer, so as to evaporate at least a portion of the solvent or medium present where appropriate, fix the coating and allow handling of the article, resulting in a coating at least partially dried. The thickness of the set of deposited layers / final coating obtained (after firing) is generally between 2 and 50 pm, in particular between 5 and 40 pm, or even between 10 and 30 pm. Preferably, the coated substrate has a TL light transmission (measured according to ISO 9050: 2003 using illuminant D65, the measurement at a given thickness then being converted, if necessary, to the reference thickness of 4 mm according to ISO 9050: 2003. ISO 9050: 2003, this total transmission, integrated in the visible range, taking into account the direct transmission and the possible diffuse transmission) less than 15% over the entire coated surface (certain areas, such as displays, may not to be coated with the coating according to the invention, for example to keep a certain transparency, or may be provided with only one of the described layers such as the paint layer, or even be provided with another coating) .
    Where appropriate, the substrate may comprise one or more coatings, in particular localized coatings (for example an enamel on the upper face to form simple patterns or logos). The article according to the invention may also comprise, in addition to the substrate provided with the preceding coatings, additional elements, for example the substrate may be provided with (or associated with) functional element (s) or additional decoration ( s) (frame, connector (s), cable (s), control element (s), display (s), for example with so-called "7-segment" light-emitting diodes or liquid crystal, electronic control panel with sensitive keys and digital display, etc.), especially when the substrate is a plate intended to serve as a cooking plate. The substrate or the article may also be mounted on an apparatus inside which one or more heating elements are arranged, without the need for interposing an intermediate element intended to mask the inside of the appliance. the view of the user. The invention thus relates to all appliances (or devices) for cooking and / or maintaining high temperature comprising at least one coated substrate according to the invention (in the form for example of a plate or door), for example stoves, tables built-in cookers, ovens, etc. The invention encompasses both cooking appliances having a single plate that devices having multiple plates, each of these plates being optionally single or multiple lights. By the term "fire" is meant a cooking location. The invention also relates to mixed cooking appliances whose cooking plate (s) comprise several types of fires. In addition, the invention is not limited to the manufacture of cooking plates for stoves or hobs. The articles according to the invention can also be, as specified above, other articles (chimney inserts, firewalls, etc.) in particular having a high insensitivity to temperature variations.
    The following examples illustrate the results obtained with vitroceramic articles according to the present invention, in comparison with reference examples.
    Comparative Example 1
    A smooth / smooth transparent mother glass plate 4 mm thick and having a light transmission TL of more than 80%, is used from a glass having a composition according to the application FR2657079. This glass is melted at around 1600-1750 ° C, in such a quantity that a glass ribbon can be laminated, ribbon in which glass plates, of final dimensions 50 cm x 60 cm x 0.4 cm, are cut.
    The selected photographic-type decoration is printed at a thickness of the order of a few μm (giving a thickness of 3 μm after drying), by ink-jet printing on the lower face of the glass-ceramic using a Fujifilm Dimatix Materials printer. Fujifilm printer DMP-2800 and using a ceramic ink based on a glass frit containing bismuth marketed by the company Dip Tech under the reference white ceramic ink.
    The ink layer is then fired during the ceramization process (according to a cycle as described in the patent application FR2657079) of the plate.
    A weakening of the plate is observed, the bending fracture stress (or scale factor) measured when the coated face is placed in extension being less than 70 MPa (the bending fracture stress measured for the uncoated substrate being greater than 70 MPa). at 150 MPa). The bending fracture stress (or scale factor) is measured using a tripod ring bending test on a sample of dimensions of the order of 7 cm x 7 cm x 0.4 cm. The sample is based on three 9.5 mm diameter balls positioned at the top of an equilateral triangle inscribed in a circle 40 mm in diameter. A force is applied to the center of the sample with a ring 10 mm in diameter, with a speed of the order of 5 mm / min. The results are interpreted using the Weibull model described in the article "A statistical distribution of strength of materials, Royal Swedish Institute for Engineering Research, W. Weibull, Stockholm 1939, 1-45", the data obtained, revealing the average stress to flexural fracture, being called scale factor.
    For each of the following examples, use is made of a smooth / smooth transparent glass-ceramic plate sold commercially under the reference Keralite by Eurokéra, 4 mm thick and having a TL light transmission of more than 80% (and generally obtained by ceramization from of a glass having a composition according to the application FR2657079 or according to the application WO2013171288) and the same kind of photographic decoration is printed as in Comparative Example 1.
    Comparative Example 2
    The selected decoration is printed at a thickness of the order of 2 μm (thickness after drying), by ink-jet printing on the lower face of the glass-ceramic using an Anapurna printer from Agfa-Gevaert (the use of a printer other than that used in the preceding example possibly playing on the definition of the image but not affecting the properties of the layer obtained) and using an ultra-violet drying acrylic ink marketed by the company Agfa under the reference Anapurna M.
    Then, by means of screen printing (using standard polyester or polyamide cloths), a solid surface of paint is applied to the whole lower face of the plate (and to the first layer of ink deposited), to a thickness of about 20 μm (giving a thickness of the order of 10 μm after drying), using a white paint formed of 29% by weight of epoxy binder marketed by the company Biesterfeld Flelevtia under the reference Epilink DP 660, 8.5 % by weight of pigments sold by Kronos under the reference Kronos 2310, 18% of barium sulphate, 12% of talc, 4% of fillers marketed by Deuteron under the reference Deuteron MK, of 1% by weight, wetting agent marketed by the company Air Products under the reference surfynol 420, 2% of debulking agent sold by the company Evonik under the reference Foamex 815N, the remainder being formed by demineralized water, this base being furthermore mixed with an amine binder marketed by the company Air Products under the reference Epires ER8 in a proportion of 10 parts of base for 3 parts of amine binder to form the paint.
    The coated plate is then fired at 450 ° C for 1 h.
    After baking, a delamination of the ink layer is observed, as well as a browning of the colors.
    The same observations are also made when the vitroceramics of a layer of an amino-silane primer marketed under the reference Hydropep 100 by the company are coated beforehand with the deposition of the ink layer. Sika France.
    Comparative Example 3
    The chosen decoration is printed at a thickness of the order of 2 μm (thickness after drying) by inkjet printing on the lower face of the glass ceramic using a Practika printer from MuchColours and using a pigment ink. nanometric and silicone binder devoid of glass frit sold by MuchColours under the reference Nanocolours ink jet.
    The plate coated with the only layer of ink is then dried in the open air for 24 hours.
    After aging in the oven at 200 ° C. for 500 h, the ink layer is reduced. In addition, the coated substrate has a TL light transmission of greater than 50% in certain areas, the coating is not sufficient to mask any heating elements placed under the plate.
    Example according to the invention:
    The chosen decoration is printed at a thickness of the order of 2 μm (thickness after drying) by ink-jet printing on the lower face of the glass ceramic using a Practika printer from MuchColours and using the ink nanometric pigments and silicone binder without glass frit marketed by MuchColours under the reference Nanocolours ink jet Black, the silicone binder being formed of poly (methylphenylsiloxane) and the pigments being carbon black pigments, the ink further comprising ethanol (solvent).
    The plate coated with the only layer of ink is then dried in the open air for 24 hours.
    Then, by means of screen printing (using standard polyester or polyamide cloths), a solid surface of paint is applied to the whole lower face of the plate (and to the first layer of ink deposited), to a thickness of about 20 μm (giving a thickness of 10 μm after firing), using a white silicone-based paint formed of a polymethylsilsesquioxane resin powder (37.5 g) marketed by Wacker under the reference Belsil PMS - MK, and dissolved, at 50% by weight, in terpineol (solvent) to obtain a silicone base, white pigments marketed by Kemira under the reference Kemira 300 (10g), a silicone oil marketed by the Sigma Aldrich company under the reference Silicone Oil (1.5g) and butanol (co-solvent, 4.5g) are also added in this silicone base.
    The coated plate is then fired at 450 ° C for 1 h. The thickness of the final coating after firing is of the order of 12 μm.
    After firing, it appears that the patterns have retained their original color, that the substrate has not been mechanically weakened (the measured flexural breaking stress being of the order of that of the uncoated substrate, ie that is greater than 150 MPa, when the coated face is placed in extension), no delamination has occurred, the coated substrate further having a TL light transmission of less than 15% over its entire surface, in particular allowing mask any heating elements placed under the plate.
    An oven aging test is also carried out at 200 ° C. for 500 hours. At the end of this test, no visible discoloration or delamination is also noted.
    Thermal tests are further carried out by placing a heating resistor on the upper face to simulate an empty pan, the resistance being first raised to 360 ° C for 90 min and then a second time to 560 ° C for 10 min. Again, at the end of this test, no visible discoloration is noted, as well as no deformation or optical consequence.
    The same observations are also made when replacing the paint with a black silicone-based paint formed of a polymethylsilsesquioxane resin powder (37.5 g) marketed by Wacker under the reference Belsil PMS-MK, and dissolved, at 50% by weight, in terpineol (solvent) to obtain a silicone base, black pigments (based on coated mica platelets) marketed by the company Ciba under the reference Xymara Satin Black Pearl (15g), a silicone oil marketed by Sigma Aldrich under the reference Silicone Oil (1.5 g) and butanol (co-solvent, 4.5 g) are also added to this silicone base. It should be noted that the use of one or the other layer (ink or paint) previous alone does not allow obtaining such properties, the use of the ink alone posing particular delamination problems and insufficient opacity and the use of paint alone does not allow particular obtaining the desired scenery.
    The articles according to the invention can in particular be used with advantages to achieve a new range of cooking plates for stoves or hobs, but can also be used with advantages for producing wall elements or walls (eg doors). furnaces, or to make chimney inserts or firewalls, etc.
    权利要求:
    Claims (13)
    [1" id="c-fr-0001]
    1. Glass article, in particular glass-ceramic, intended in particular for use with at least one heating element, said article being formed of at least one substrate, such as a plate, made of glass material, in particular glass-ceramic, said the substrate being at least partly coated with at least one ink layer, advantageously deposited by ink jet, this ink being formed of pigments of nanometric size and of at least one silicone binder, said ink layer being coated at least one layer of silicone-based paint, this layer of paint being advantageously deposited in the form of a flat surface, in particular by screen printing.
    [2" id="c-fr-0002]
    2. Article according to claim 1, characterized in that the ink is devoid of glass frit.
    [3" id="c-fr-0003]
    3. Article according to one of claims 1 to 2, characterized in that the coated substrate has a TL light transmission less than 15% on its coated surface.
    [4" id="c-fr-0004]
    4. Article according to one of claims 1 to 3, characterized in that the coating formed of the two layers is on the underside or inside of the substrate.
    [5" id="c-fr-0005]
    5. Article according to one of claims 1 to 4, characterized in that the substrate is formed of a glass material having a CTE less than 50.10'7 K'1 between 20 and 300 ° C, said material being preferably a glass ceramic , CTE advantageously less than 30.10-7 K-1, or being for example another glass material having a CTE lower than 50.10-7 K-1 between 20 and 300 ° C, such as a reinforced glass, in particular chemically quenched or thermally.
    [6" id="c-fr-0006]
    6. Article according to one of claims 1 to 5, characterized in that the substrate is formed of a transparent glass ceramic having in particular a light transmission TL greater than 10%, preferably greater than 70%, especially greater than 80% .
    [7" id="c-fr-0007]
    7. Article according to one of claims 1 to 6, characterized in that the ink layer is non-opaque, in particular has a TL light transmission of at least 12%, and the paint layer is opacifying, in particular has a TL light transmission of less than 15%.
    [8" id="c-fr-0008]
    8. Article according to one of claims 1 to 7, characterized in that the (s) binder (s) silicone represent from 50% to 95% by weight of the ink.
    [9" id="c-fr-0009]
    9. Article according to one of claims 1 to 8, characterized in that the paint has a degradation temperature greater than 350 ° C, and is based in proportions of at least 15% by weight of resin (s). ) silicone.
    [10" id="c-fr-0010]
    10. Article according to one of claims 1 to 9, characterized in that the ink comprises as pigments black pigments, such as carbon black pigments.
    [11" id="c-fr-0011]
    11. Article, such as a cooking device and / or holding high temperature, according to one of claims 1 to 10, further comprising one or more heating elements.
    [12" id="c-fr-0012]
    12. A method of manufacturing a glass article, in particular glass-ceramic, formed of at least one glass substrate, in particular glass-ceramic, in particular according to one of claims 1 to 7, wherein it is applied, advantageously by ink jet. at least one ink layer formed of pigments of nanometric size and at least one silicone binder on at least a portion of said substrate, and in which, particularly in the form of a flat surface, in particular screen printing, at least a layer of silicone-based paint on said ink layer.
    [13" id="c-fr-0013]
    13. The method of claim 12, characterized in that the paint layer covers at least 90% of the underside.
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    同族专利:
    公开号 | 公开日
    KR20190020665A|2019-03-04|
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    DE202017006418U1|2018-01-29|
    WO2017216487A1|2017-12-21|
    US20200048144A1|2020-02-13|
    WO2017216487A8|2018-12-20|
    US11130704B2|2021-09-28|
    CN109311739A|2019-02-05|
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    法律状态:
    2017-06-23| PLFP| Fee payment|Year of fee payment: 2 |
    2017-12-22| PLSC| Search report ready|Effective date: 20171222 |
    2018-06-25| PLFP| Fee payment|Year of fee payment: 3 |
    2020-06-29| PLFP| Fee payment|Year of fee payment: 5 |
    2021-06-30| PLFP| Fee payment|Year of fee payment: 6 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1655634|2016-06-17|
    FR1655634A|FR3052770B1|2016-06-17|2016-06-17|GLASS-CERAMIC GLASS-LIKE ARTICLE AND PROCESS FOR OBTAINING THE SAME|FR1655634A| FR3052770B1|2016-06-17|2016-06-17|GLASS-CERAMIC GLASS-LIKE ARTICLE AND PROCESS FOR OBTAINING THE SAME|
    KR1020187035719A| KR20190020665A|2016-06-17|2017-06-15|Glass-ceramic glass articles and methods for obtaining them|
    EP17735210.1A| EP3472113A1|2016-06-17|2017-06-15|Glass-ceramic glass article and method for obtaining same|
    CN201780037670.2A| CN109311739A|2016-06-17|2017-06-15|The glassware and its preparation method of glass ceramics|
    DE202017006418.9U| DE202017006418U1|2016-06-17|2017-06-15|Object of glass, in particular glass ceramic|
    JP2018564298A| JP2019519458A|2016-06-17|2017-06-15|Glass ceramic glass article and method for obtaining the same|
    PCT/FR2017/051547| WO2017216487A1|2016-06-17|2017-06-15|Glass-ceramic glass article and method for obtaining same|
    US16/306,973| US11130704B2|2016-06-17|2017-06-15|Glass-ceramic glass article and method for obtaining same|
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